Building a Reliable
Spitfire Engine
for High Performance v1.45
Title Page | Table of Contents | I-Forward | II-The Golden Rule
Actually Getting Started: The Cylinder Head Now that some
basic information has been learned the practical aspect can begin. Stage 1:
Stage 2: (keeping 4-2-1 system and K&Ns)
Stage 3: (still with 4-2-1 system)
Stage 4: (4-2-1 system) or 4-1 system for max. top end power (about 3 extra Bhp)
This is only a guide and many components can be safely mixed between stages if desired, you CAN put roller rockers and chrome moly push rods on an otherwise standard engine. I would think it to be both expensive and a bit pointless to do but...
General Cylinder Head points to save money & sanity: - Bigger exhaust valves are pointless for all but a race
engine
These are just valves with the stem narrowed slightly near the valve tip where it passes through the port. This just limits it infringement into the port and makes the valve stem less of an obstacle for the gas. These are available from Triumph Tune (of Moss Europe). - AR exhaust
manifolds. Stands for ANTI REVERSION. I know of no company offering such a
manifold for the Spitfire so if you want one its going to be a one off custom job. When a really radical camshaft is used often the `valve overlap` is considerable. This means that there is quite a bit of time when both inlet & exhaust valves are open in the SAME head chamber. This is basically to keep the valves open as long as possible to allow the maximum time for fuel to go in and waste gas out. The problem with this is that its very wasteful of fuel as some goes straight out the exhaust (ever wondered why many race car exhausts flame?), also some used gas gets sucked back into the chamber. This obviously reduces power, race cars are generally not interested in good fuel economy so the AR exhaust manifold just tries to limit waste gas suck back into the chamber. Only a problem with big overlap race cams. To do this it has a 1>2" long bit of tube INSIDE the beginning of the exhaust manifold tube. The outer tube is flared to allow no reduction in bore diameter. This is a sort of `Gas Flow Barb` like on a fishing hook, gas flows out easily but if it tries to go back then the sharp tube end inside the outer tube creates turbulence. This makes it more difficult to reverse gas flow back into the chamber and makes a small but useful increase in race car power. - Triple or even 5 angle valve seats: This just makes a less difficult path for the gas to flow. - Twin Spark plugs per cylinder: More common in
the motorcycle & aero piston engine world. The idea is to burn the fuel/air mixture
more fully. Having said that the Alfa Romeo company made a quite superb 4 cylinder car engine with twin plugs called (rather unimaginatively) an Alfa Romeo T-Spark. The modification might be interesting to mention though, it can be performed by THE CYLINDER HEAD SHOP in the UK. They have some very advanced machinery there and practically nothing is `no can do` with them. This chamber shape is however that used by both the Dolomite Sprint and Rover/Buick V8. Perhaps owners of Spits with these conversions might be interested. The machining work will cost about £150 per head and a special ignition system will cost anywhere between £350 and £1000. Such as custom twin spark system is available so if you're the try anything for power mentality no matter how lunatic then perhaps its worth some investigation. The maximum power gain you are likely to get is about 5%. Why doesn't grinding
out the ports to make them really big give more power? Also if you make it too large the velocity of the gas slows too much and fuel drops out of suspension in the air, at this point low end power will be reduced considerably. Only at very high Rpm could sufficient flow velocity be maintained. Optimum gas velocity for a race engine is about 230 Feet per second, for a road engine it is about 170 and upwards. What's the difference between porting & gas flowing etc.? What is manifold
matching and do I need it? Then the manifold gasket is placed over the front of the manifold flanges, a fine scriber is used to mark its outline on any intruding material. The gasket is removed and a die grinder used to carefully open the manifolds ports to the gaskets dimensions. When the cylinder head is gas flowed they should as a matter of course perform this operation on the head itself. Why are exhaust
valves smaller than inlet valves? Why are overhead
camshafts better than OHV heads? Why are 4-2-1 headers
better for a road engine than 4-1s? What is optimum exhaust
back pressure? The air rushing down the exhaust manifold actually sort of `sucks` the last of the spent fuel out of the cylinder, big supercharged or turbo engines running high boost don't apply as the pressures are so high that the suction factor doesn't really have any more effect. You can make an exhaust manifold with too big pipes for much the same reason why you can have too big inlet ports. The gas speed drops and any momentum is reduced, (minus the point about fuel suspension). What about the external rocker oil feed kit? Some say rocker feed should be sacrificed to maintain the more important main bearings, some say synthetic oils can make the standard feed fine. I don't know for sure but I will be using the external feed with grub screws blocking off the original feed. It was a weak point in the head gasket too and often leaks oil out from the rocker feed. I have also
heard from owners of 6 cylinder engines that the oil pressure drop when fitting the feed
was too much. My personal opinion on this is that this may well be so on the 6 cylinder
engines. Why? you ask me. You will really just have to make your own mind up. |